東莞市凌木實(shí)業(yè)有限公司

The traditional process like cutting, manually skiving, Will become more difficult to meet high efficiency, high quality and diversified needs, It is bound to lead to high labor costs, high scrap rate , material loss and so on series problems, additionnly, there are many problems, such as poor product uniformity, increased management costs and so on.  制鞋業(yè)港寶沖裁、手工削邊等傳統(tǒng)工藝，將越來(lái)越難以滿足高效率、高品質(zhì)、多元化的需求，勢(shì)必會(huì)導(dǎo)制人工成本高、產(chǎn)量低、產(chǎn)品合格率低、材料浪費(fèi)等一系列問(wèn)題，另外還存產(chǎn)品統(tǒng)一性差、增加管理成本等諸多問(wèn)題。

How to solve those problems? How to quickly promte capacity in shoe industry? 如何解決這些問(wèn)題？快速提升制鞋業(yè)產(chǎn)能？

FD-BX06 Model(Side pressing and forming hot-melt Counter equipment) replace traditional process and completely sovle above problems, achieved rapid mass production, reduce production costs and labor costs, reduce resources waste, greatly improved product quality and product uniformity. which resulted shoe industry modularization, informationization, electronization.

 FD-BX06型兩款壓邊成型熱熔膠港寶設(shè)備取代多個(gè)傳統(tǒng)工藝，完全解決以上問(wèn)題，達(dá)到快速批量生產(chǎn)，降低生產(chǎn)成本及人工成本，減少資源浪費(fèi)，大大提高產(chǎn)品品質(zhì)及產(chǎn)品統(tǒng)一性。從而使產(chǎn)業(yè)模塊化、信息化、電子化。

The following is a collection of data comparison between traditional Counter cutting&manual skiving and FD side pressing molding equipment:

以下是本公司采集的傳統(tǒng)港寶沖裁、手工削邊工藝和使用FD壓邊成型設(shè)備數(shù)據(jù)對(duì)比：

Calculation based on a normal molding line, can produce 3500 pairs of shoes every day, and monthly production is 100 thousand pairs of shoes.

按一般鞋廠一條成型線，每天能生產(chǎn)3500雙鞋子，一個(gè)月生產(chǎn)10萬(wàn)雙鞋子計(jì)算

Traditional Counter cutting and manual skiving process 傳統(tǒng)港寶沖裁、手工削邊工藝：

A. One skilled operator can cut 4000 pcs/day, 104000 pcs/month,which equal to 26000 pcs shoes, so that at least 3 operators required per month to meet capacity demand.

A.一個(gè)熟練的削邊工人一天能削4000片，一個(gè)月削104000片，相當(dāng)于26000雙鞋子，那么一條線每個(gè)月需要3個(gè)削邊的工人才能滿足生產(chǎn)需要。

B. Based on the calculaton that Counter material cost 1.00 RMB per pair shoe, so that the material cost is 100000.00RMB per 100000 pairs shoes each month.

B.按每雙鞋子使用港寶材料成本1.00元計(jì)算，每個(gè)月10萬(wàn)雙鞋子為100000.00元材料成本

Total cost: material cost 100 thousend + Labor cost 3X3500.00RMB=110500.00RMB (exclude other cost for cutting and material loss)

綜合成本：材料費(fèi)10萬(wàn)+人工費(fèi)3*3500.00元=110500.00元（不計(jì)算其他裁斷、取料、材料損耗等成本費(fèi)用）

Using side pressing and forming equipment使用FD-BX06壓邊成型機(jī)

Hourly capacity is about 7000 pcs per equipment, and 17500 pairs shoes per day, 455 thousend shoes per month,can completely satisfy Counter demands for 4 shoe production lines.

一臺(tái)機(jī)每小時(shí)產(chǎn)量為7000片左右，即每天生產(chǎn)17500雙鞋子，每個(gè)月能生產(chǎn)45.5萬(wàn)鞋子，完全可以滿足4條生產(chǎn)線港寶片的使用量

A. Only 1 operator required, labor cost 1x 3500RMB=3500.00RMB

A.機(jī)臺(tái)只需要1個(gè)人操作，人工費(fèi)用1*3500.00元=3500.00元

B. Side pressing forming equipment is hot calendering, During skiving,there is 15% extention effect on the edge, compared to origninal product only 85% area required calendering to meet fully requireements.

B.壓邊成型機(jī)的成型工藝是熱壓壓延成型，即產(chǎn)品在薄邊的過(guò)程中，產(chǎn)品邊緣有15%的順薄延展增大的效果，所以只需要以前產(chǎn)品的85%大小面積即可壓延成型完全符合需要使用的產(chǎn)品。

Based on the material cost calculaton that 100 thousend pairs shoes per month, 100 thousend x 1.00 RMB x85%=85000.00 RMB

按鞋廠每個(gè)月10萬(wàn)雙鞋子的生產(chǎn)使用材料費(fèi)用，每個(gè)月需要10萬(wàn)*1.00元*85%=85000.00元。

Total cost: 3500.00+85000.00RMB=88500.00RMB

綜合成本： 3500.00+85000.00元=88500.00元

Cost saving: 110500.00RMB-88500.00RMB=22000.00RMB

可節(jié)約成本： 110500.00元- 88500.00元=22000.00元

Yearly cost saving 22000.00*12=264000.00 RMB?。?！

一年可節(jié)約22000.00*12=264000.00元費(fèi)用！?。?/span>